PRISM TUNL Built for Lines Inspect every vehicle before it leaves your line at line speed, with zero production impact. Schedule a Demo arrow_right_alt

Challenges

Precision environment with zero tolerance for disruption.

Takt Time

TUNL operates at your line speed, completing a 360-degree inspection without disruption to your production cycle.

Line Integration

TUNL communicates directly with your line PLC, operating inside your existing control architecture not alongside it.

Failure Tolerance

If TUNL stops, your line does not. Every failure mode is designed so production continues uninterrupted.

TUNL

TUNL delivers autonomous vehicle inspection on a live assembly line capturing every vehicle's condition at line speed, inside your existing control architecture, with no production impact.

TUNL
Physical / Structural

Compact Footprint

Designed and engineered to fit your line layout, on already tight and complex floor space and stations.

Controlled Conditions

Consistent capture conditions ensure the highest image quality for inspections, regardless of plant lighting variation across shifts.

Vibration Resistant

Built for stable capture in an active production environment where vibration and slight alignment variations are unavoidable.

Non-Intrusive Mounting

Installs around your current line infrastructure and stations, requiring no structural modification to the existing production line.

Operational

Line-Speed Matched

Advanced sensors and encoder sync trigger capture and analysis at the speed your line runs, enabling real-time decision-making.

Multi-Vehicle Adaptability

Programmed to adapt dynamically to every vehicle type and size your line produces, based on each VIN read on entry.

Minimal Disruption

A modular design and straightforward installation make setup a few quick steps, with minimal downtime or interruption to operations.

VIN Association

An integrated design and logic controller ingest VIN data in real time, ensuring every scan is associated with the right VIN.

Technology

Multi-Angle Capture Array

Multiple camera positions capture every visible surface of the vehicle in a single pass-through, with minimal blind spots.

Multiple Sensors

A purpose-built sensor array engineered for the assembly line environment and the specific detection demands the line presents.

TUNL AI Pipeline

An AI pipeline tuned to your assembly line conditions, with a multi-pronged approach accommodating multiple distinct vehicle footprints.

Real-Time Processing

Inspection results are available immediately and on-site, powered by near real-time image processing and integrated AI-driven damage detection.

See the TUNL in Your Yard

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Extended Coverage

When your operation needs TUNL to see more.

Dent Detection

Dent Detection

Identifies dents and surface deformation at line speed, giving your quality team a record of structural damage before the vehicle leaves the plant.

Gap & Flush

Gap & Flush

Measures panel alignment and fit against your specification tolerances, capturing variance on every vehicle with no manual measurement required.

Surface Finish

Surface Finish

Detects paint defects including orange peel, runs, and contamination, capturing finish quality at line speed before the vehicle reaches the logistics chain.

PRISM Ecosystem

TUNL is one footprint in a complete inspection infrastructure.

Let’s discuss how to bring transparency, accountability, and intelligence to your operation.

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Frequently Asked Questions

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PRISM TUNL is an AI-powered inspection solution built for the assembly line. It captures a complete condition record of every vehicle at the end of the line, at line speed, inside your existing control architecture and with zero production impact. TUNL establishes the baseline condition of each vehicle before it enters the logistics chain, so every downstream handoff is measured against a documented starting point.