The Prism TUNL is a compact, automated vehicle inspection solution designed for seamless integration into automotive assembly lines. With a hybrid camera system for high-resolution imaging and video, the TUNL captures vehicle details as they crawl through the tunnel, either driven or on a conveyor belt. The AI-powered system instantly detects manufacturing defects and damages in near real-time, ensuring that every vehicle meets quality standards before it leaves the factory.
Key Features
Prism’s AI technology uses a multi-pronged approach to tackle the complexities of vehicle inspections across multiple industries. Whether the goal is to detect manufacturing defects, identify transportation-related damages, or automate inspection processes, Prism’s AI adapts to each scenario with precision and speed.
Compact Design
Assembly Line Compatible
Self Contained
Indoor Design
Hybrid Camera System (High-Resolution Imaging & Video)
The Prism TUNL uses a combination of high-resolution static cameras and video to capture every detail of the vehicle as it passes through the tunnel. This ensures that no part of the vehicle is overlooked during the inspection.
AI-Powered Damage Detection
The advanced AI system detects any scratches, dents, scuffs, and other imperfections in real-time. Each damage is tagged with AIAG codes, enabling accurate reporting and consistent inspection quality.
Seamless Assembly Line Integration
Built to fit into the end of your assembly line, the Prism TUNL works in sync with the movement of vehicles, ensuring uninterrupted production flow. Its compact design means it can be tailored to the unique constraints of your production environment.
VIN Detection and Tracking
The TUNL identifies and logs vehicle identification numbers (VINs), ensuring that each vehicle is tracked and its inspection data is properly recorded in your system.
Near Real-Time Reporting
The TUNL provides near real-time feedback on detected damages, allowing for immediate corrective action, reducing rework, and minimizing delays in the assembly process.
Technology & Innovation
Hybrid Camera System
The TUNL’s combination of high-resolution imaging and video cameras allows for comprehensive inspection coverage, ensuring that even the smallest defects are detected as the vehicle passes through the tunnel.
AI-Driven Damage Detection
The AI continuously improves its accuracy by learning from vast amounts of image data. It recognizes different types of damage, such as scratches, dents, and cracks, automatically tagging them for easy reporting.
Seamless Integration with Assembly Line Systems
The Prism TUNL integrates with your existing assembly line and quality control systems, providing a unified platform for damage detection and vehicle tracking.
Business Benefits
Reduced Rework and Downtime
By catching defects and damages before the vehicle leaves the production line, the Prism TUNL helps reduce costly rework and ensures vehicles meet quality standards.
Improved Quality Control
The AI-driven system provides consistent and reliable damage detection, ensuring that every vehicle is inspected thoroughly and that no defect is missed.
Seamless Production Flow
The TUNL operates in sync with your assembly line, ensuring that inspections are conducted without causing any bottlenecks or delays in the production process.
Accurate Reporting and Tracking
Real-time data processing and VIN tracking ensure that every vehicle’s inspection results are accurately logged and easily accessible for quality control and reporting.
Use Cases
Automotive Assembly Lines
The Prism TUNL is ideal for automotive manufacturers looking to integrate automated vehicle inspections into their production process. It ensures that every vehicle leaving the assembly line meets the highest quality standards.
Quality Assurance at Vehicle Production Facilities
The TUNL provides real-time feedback on any detected damages, allowing for immediate corrective action and ensuring that defects are addressed before vehicles move on to the next stage of production